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Toughbay™ Circular
High performance industrial lighting
5 year extended warranty now includes 2 years of on-site support.
- Ideal for open area illumination
- Multiple mounting options available
- Ultra efficient with over 100 LpcW
- Now covered with 2 year on-site support
Up to 48% energy saving
Over 100LPCW lumens per circuit watt
Ultra wide 105° beam angle
High performance industrial lighting
Toughbay™ Circular is JCC's range of LED highbays, which provide a direct replacement for the equivalent HID metal halide fittings that industrial applications have become accustomed to.
LED highbays had been around for a couple of years prior to the introduction of Toughbay™, however the performance that JCC demands of its products hadn’t yet arrived, and therefore we waited until research and development had got to a point where we could introduce a product that provided the performance and quality that our customers expect.
Now with 2 year on-site support
Market leading warranties for complete peace of mind
The 5 year extended warranty for Toughbay™ Circular will now include 2 years of on-site support. This market leading 2 year on site support covers repairs, replacements and any on-site charges for the approved JCC warranty technicians.
Case study – Apollo Yeovil
See Toughbay™ Circular in action
JCC have partnered up with Apollo Motor Group to provide outstanding industrial lighting. Apollo specialise in Mercedes-Benz premium body work, so lighting is key to ensuring every blemish is removed and repaired sufficiently. Watch our video case study to see how Toughbay™ Circular transformed their working environment.
Our application guide
How and where to use Toughbay™ Circular
Knowing how and where to use light fittings can be the trickiest part of changing lighting. Here at JCC, we want to ensure that you use lighting how it should be used, so we’ve created this application guide to help you decide which Toughbay™ Circular fitting will work best with your application.
Toughbay™ Circular 100W
150W metal halide replacement
With an oustanding 40% energy saving against HID, Toughbay™ Circular 100W is an ideal solution for retail application such as car showrooms.
Ideal for:
- Retail applications
- Mezzanine applications
- Cold storage areas and freezers
Toughbay™ Circular 180W
250W metal halide replacement
Saving up to 48% energy against traditional HID, Toughbay™ Circular 180W is the perfect fitting for medium height applications such as production areas.
Ideal for:
- Medium height applications
- Open areas
- Cold storage areas and freezers
Toughbay™ Circular 230W
4x80W T5 replacement
With up to 48% energy saving against HID, Toughbay™ Circular is best suited for high mounting application, for example open areas or racking.
Ideal for:
- High racking areas
- High aisle areas
- Cold storage areas and freezers
Our tailored lighting design service
Bespoke lighting schemes
Our team of specialist lighting designers are here to support your lighting needs. We offer a complete bespoke service, tailored to your application and requirements.
For more information, please contact your local JCC representative
Find yours nowUncompromising design
Ultra stylish, high performance design
Toughbay™ has been designed and engineered to be incredibly durable and hard wearing, but we’ve not compromised on design or style. From its elegant back plate to its cast aluminium bezel, we've designed Toughbay™ with the highest attention to detail, finish, construction and build quality.
1
Cast aluminium bezel
Made to the highest specification, the bezel includes a silicone gasket to maintain an IP65 rating.
2
Impact resistant polycarbonate diffuser
Toughbay™ Circular’s high quality polycarbonate shatter proof diffuser provides extra safety and assurance in the work place.
3
Multi-array LED chips
The LED array assists in the dissipation of heat over the full surface area of the fitting, helping the product to stay cooler & improve reliability.
4
Highly durable Driver
Toughbay™’s highly efficient driver can operate in a range of temperatures from refrigeration to industrial foundries.
5
Back plate
Covers the driver and further protects from dust, moisture and environmental contaminants.
6
Mounting loop
Comes fixed as standard for quick and easy installation.
Consistent colour temperature and NO UV
HID metal halide lamps suffer from colour shift, where the colour alters throughout its lifetime. Toughbay™ Circular maintains a consistent 5700K colour temperature and a high CRI of 80 for its entire usable life.
Furthermore, Toughbay™ Circular doesn’t emit any UV light, so stock won’t discolour or degrade over time. This makes Toughbay™ Circular an ideal solution for retail applications such as car showrooms.
IK10 protection
Toughbay™ Circular provides the maximum impact resistance rating of IK10. Traditional lamp based fixtures have a low impact rating and are at high risk of shattering.
IP65 protection
Toughbay™ Circular products are IP65 rated to provide protection against dust, moisture and environmental contaminants. As a result, Toughbay™ Circular is an ideal choice for harsh environments. Suitable for extreme operating temperatures
Power meets performance
Industry leading performance
When it comes to performance, Toughbay™ Circular has been designed to outperform both traditional HID fittings, and other LED high bay fittings. Not only could you save up to 48% in energy consumption, but it also boasts astonishing cost savings and completely eliminates high maintenance costs.
Say goodbye to maintenance costs
Up to five times longer life than traditional fittings
Industrial lighting is often positioned at inaccessible heights, making maintenance expensive, disruptive and tricky.
Thanks to the IP65 rating and intelligent thermal management of Toughbay™ Circular, we’ve ensured each fitting delivers a lengthy life span, meaning no more maintenance costs or lamp replacement costs.
As well as this, Toughbay™ Circular also boasts an outstanding L70 of 50,000 hours. This means that greater than 70% of the original lumen output is delivered by the fitting when it reaches 50,000 hours. In contrast, traditional fittings last significantly less time.
50,000hrs
Toughbay™ Circular
18,000hrs
Metal Halide
14,000hrs
T5
10,000hrs
T8
Doing your part for the environment
Outstanding energy savings
Thanks to Toughbay’s outstanding reliability, efficient LED’s and zero maintenance, switching your lighting to Toughbay™ could reduce your carbon footprint while also saving you money.
Toughbay™ also boasts up to 48% energy savings when compared to traditional HID metal halide fittings, saving you money whilst saving the planet.
400W HID metal halide
Baseline
Toughbay™ Circular 230W
23,700 lumens
48% Energy saving
Against 400W metal halide
Incredible cost savings
Reducing maintenance costs
Thanks to its energy efficiency and the elimination of maintenance costs, Toughbay™ Circular boasts oustanding costs savings.
Annual
cost saving £17,701.77
Lifetime
cost saving £88,508.85
Lifetime
co2 Reduction 204.9.T/co2e
Extended
warranty 5 years
Flexible, adaptable, adjustable
Accessories for all applications
Toughbay™ Circular has been design alongside a range of accessories to ensure complete versatility for all applications. Adjust beam angles by adding a reflector, mount on floors and ceilings and control lighting with our sensor.