Toughbay Circular

High performance industrial lighting

Toughbay industrial highbay light
  • Ideal for open area illumination
  • Multiple mounting options available
  • Ultra efficient with over 100 LpcW
  • Wide range of accessories available

Up to 48% energy saving

Over 100LPCW lumens per circuit watt

Ultra wide 105° beam angle

High performance industrial lighting

Toughbay Circular is JCC's range of LED highbays, which provide a direct replacement for the equivalent HID metal halide fittings that industrial applications have become accustomed to.

LED highbays had been around for a couple of years prior to the introduction of Toughbay, however the performance that JCC demands of its products hadn’t yet arrived, and therefore we waited until research and development had got to a point where we could introduce a product that provided the performance and quality that our customers expect.

Case study – Apollo Yeovil

See Toughbay Circular in action

JCC have partnered up with Apollo Motor Group to provide outstanding industrial lighting. Apollo specialise in Mercedes-Benz premium body work, so lighting is key to ensuring every blemish is removed and repaired sufficiently.

Watch our video case study to see how Toughbay Circular transformed their working environment.

Our application guide

How and where to use Toughbay Circular

Knowing how and where to use light fittings can be the trickiest part of changing lighting. Here at JCC, we want to ensure that you use lighting how it should be used, so we’ve created this application guide to help you decide which Toughbay Circular fitting will work best with your application.

Toughbay Circular 100W

150W metal halide replacement

With an oustanding 40% energy saving against HID, Toughbay Circular 100W is an ideal solution for retail application such as car showrooms.

Ideal for:

  • Retail applications
  • Mezzanine applications
  • Cold storage areas and freezers
Find out more
Toughbay Circular 100W

Toughbay Circular 180W

250W metal halide replacement

Saving up to 48% energy against traditional HID, Toughbay Circular 180W is the perfect fitting for medium height applications such as production areas.

Ideal for:

  • Medium height applications
  • Open areas
  • Cold storage areas and freezers
Find out more
Toughbay Circular 180W

Toughbay Circular 230W

4x80W T5 replacement

With up to 48% energy saving against HID, Toughbay Circular is best suited for high mounting application, for example open areas or racking.

Ideal for:

  • High racking areas
  • High aisle areas
  • Cold storage areas and freezers
Find out more
Toughbay Circular 230W

Our tailored lighting design service

Bespoke lighting schemes

Our team of specialist lighting designers are here to support your lighting needs. We offer a complete bespoke service, tailored to your application and requirements.

For more information, please contact your local JCC representative

Find yours now

Uncompromising design

Ultra stylish, high performance design

Toughbay has been designed and engineered to be incredibly durable and hard wearing, but we’ve not compromised on design or style. From its elegant back plate to its cast aluminium bezel, we've designed Toughbay with the highest attention to detail, finish, construction and build quality.

Toughbay Circular exploded view
1

Cast aluminium bezel

Made to the highest specification, the bezel includes a silicone gasket to maintain an IP65 rating.

2

Impact resistant polycarbonate diffuser

Toughbay Circular’s high quality polycarbonate shatter proof diffuser provides extra safety and assurance in the work place.

3

Multi-array LED chips

The LED array assists in the dissipation of heat over the full surface area of the fitting, helping the product to stay cooler & improve reliability.

4

Highly durable Driver

Toughbay’s highly efficient driver can operate in a range of temperatures from refrigeration to industrial foundries.

5

Back plate

Covers the driver and further protects from dust, moisture and environmental contaminants.

6

Mounting loop

Comes fixed as standard for quick and easy installation.

Suitable for extreme operating temperatures

Traditional lamps and ballasts have a limited range of start up temperatures. This can often conflict with the ambient temperatures within the application, resulting in poor performance and ineffective lighting.

Toughbay has been designed to operate perfectly within a temperature range of -30°c to +60°c. This makes Toughbay ideal for use in applications from cold storage facilities to industrial foundries.

Consistent colour temperature and NO UV

HID metal halide lamps suffer from colour shift, where the colour alters throughout its lifetime. Toughbay Circular maintains a consistent 5700K colour temperature and a high CRI of 80 for its entire usable life.

Furthermore, Toughbay Circular doesn’t emit any UV light, so stock won’t discolour or degrade over time. This makes Toughbay Circular an ideal solution for retail applications such as car showrooms.

IK10 protection

IK10 Icon

Toughbay Circular provides the maximum impact resistance rating of IK10. Traditional lamp based fixtures have a low impact rating and are at high risk of shattering.

IP65 protection

IP65 Icon

Toughbay Circular products are IP65 rated to provide protection against dust, moisture and environmental contaminants. As a result, Toughbay Circular is an ideal choice for harsh environments. Suitable for extreme operating temperatures

Power meets performance

Industry leading performance

When it comes to performance, Toughbay Circular has been designed to outperform both traditional HID fittings, and other LED high bay fittings. Not only could you save up to 48% in energy consumption, but it also boasts astonishing cost savings and completely eliminates high maintenance costs.

Pair of Toughbay Circular lights

Say goodbye to maintenance costs

Up to five times longer life than traditional fittings

Industrial lighting is often positioned at inaccessible heights, making maintenance expensive, disruptive and tricky.
Thanks to the IP65 rating and intelligent thermal management of Toughbay Circular, we’ve ensured each fitting delivers a lengthy life span, meaning no more maintenance costs or lamp replacement costs.

As well as this, Toughbay Circular also boasts an outstanding L70 of 50,000 hours. This means that greater than 70% of the original lumen output is delivered by the fitting when it reaches 50,000 hours. In contrast, traditional fittings last significantly less time.

50,000hrs

Toughbay™ Circular

18,000hrs

Metal Halide

14,000hrs

T5

10,000hrs

T8

Doing your part for the environment

Outstanding energy savings

Thanks to Toughbay’s outstanding reliability, efficient LED’s and zero maintenance, switching your lighting to Toughbay could reduce your carbon footprint while also saving you money.

Toughbay also boasts up to 48% energy savings when compared to traditional HID metal halide fittings, saving you money whilst saving the planet.

400W HID metal halide

Baseline

Toughbay Circular 230W

23,700 lumens

48% Energy saving

Against 400W metal halide

Incredible cost savings

Reducing maintenance costs

Thanks to its energy efficiency and the elimination of maintenance costs, Toughbay Circular boasts oustanding costs savings.

Annual
cost saving £17,701.77

Lifetime
cost saving £88,508.85

Lifetime
co2 Reduction 204.9.T/co2e

Extended
warranty 5 years

Flexible, adaptable, adjustable

Accessories for all applications

Toughbay Circular has been design alongside a range of accessories to ensure complete versatility for all applications. Adjust beam angles by adding a reflector, mount on floors and ceilings and control lighting with our sensor.

Reflectors

For focusing beam angles

Find out more Toughbay industrial highbay light with reflector

Surface mount bracket

For tilting & rotating

Find out more Toughbay industrial highbay light with surface mounting bracket

IP67 connector

For ultimate protection

Find out more Toughbay industrial highbay IP67 connector

Leviton® Sensor

For complete control

Find out more Leviton sensor

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