Toughbay Linear

High performance industrial lighting

Toughbay linear industrial light
  • Ideal for high racking applications
  • Adjustable mounting points for easy installation
  • Highly efficient, up to 100 LpcW
  • Opal diffuser for reduced glare

Over to 50% energy saving

Up to 100LPCW lumens per circuit watt

Ultra wide 110° beam angle

High performance linear industrial lighting

Toughbay Linear is JCCs range of high output LED lowbays, which provide an energy efficient alternative to the equivalent HID or fluorescent fixtures.

The Toughbay range was designed with durability, reliability and performance in mind. It’s fully integrated, cast aluminium, heat sink is designed to specifically improve airflow and maximise heat dissipation to help reduce the operating temperature of the fitting and improve reliability.

Our application guide

How and where to use Toughbay Linear

Knowing how and where to use light fittings can be the trickiest part of changing lighting. Here at JCC, we want to ensure that you use lighting how it should be used, so we’ve created this application guide to help you decide which Toughbay Linear fitting will work best with your application.

Toughbay Linear 75W

150W HID low bay replacement

Toughbay Linear’s high quality reflector ensures that light is evenly distributed, providing a crisp, clear light that create perfect task lighting and for areas that require fine detail. Toughbay’s fully integrated heat sink is designed to specifically improve airflow and maximise heat dissipation to help reduce the operating temperature of the fitting and improve reliability.

Ideal for:

  • Production areas
  • Manufacturing low bay applications
  • Cold storage areas and freezers
Find out more
Toughbay Linear 150W

Toughbay Linear 150W

4x54W T5 replacement

Toughbay Linear’s high quality reflector ensures that light is evenly distributed, providing a crisp, clear light that create perfect task lighting and for areas that require fine detail. Toughbay’s fully integrated heat sink is designed to specifically improve airflow and maximise heat dissipation to help reduce the operating temperature of the fitting and improve reliability.

Ideal for:

  • Medium height racking
  • Aisle areas
  • Cold storage areas and freezers
Find out more
Toughbay Linear 150W

Toughbay Linear 210W

4x80W T5 replacement

Toughbay Linear’s high quality reflector ensures that light is evenly distributed, providing a crisp, clear light that create perfect task lighting and for areas that require fine detail. Toughbay’s fully integrated heat sink is designed to specifically improve airflow and maximise heat dissipation to help reduce the operating temperature of the fitting and improve reliability.

Ideal for:

  • High racking areas
  • High aisle areas
  • Cold storage areas and freezers
Find out more
Toughbay Linear 210W

Our tailored lighting design service

Bespoke lighting schemes

Our team of specialist lighting designers are here to support your lighting needs. We offer a complete bespoke service, tailored to your application and requirements.

For more information, please contact your local JCC representative

Find yours now

Designed for maximum durability

As tough as its name suggests

Toughbay Linear has been specifically designed to be durable, reliable and tough, making it ideal for harsh industrial environments.

From its IP65 water and dust resistance to its high impact resistant IK10 rating and intelligent thermal management, Toughbay Linear will remain durable and reliable.

Toughbay Linear cutaway
1

Intelligent thermal management

Toughbay's fully integrated heat sink is designed to specifically improve airflow and maximise heat dissipation to help reduce the operating temperature of the fitting and improve reliability.

2

Impact Resistant polycarbonate LED diffuser

Linear’s high quality polycarbonate diffuser is shatter proof providing extra safety in the work place.

3

Triple-array LED chips

Toughbay LineLinear uses the latest high output LED chips, providing up to 100 LpcW. The triple array is designed to provide even light distribution.

4

Reflector

Toughbay Linear’s high quality reflector ensures that light is evenly distributed, providing a crisp clear light. This makes it ideal for task lighting and areas that require fine detail.

5

Mounting bracket

Toughbay’s unique mounting bracket is fully adjustable making it versatile and the perfect retrofit solution.

6

Mounting loop

Comes fixed as standard for quick and easy installation.

Suitable for extreme operating temperatures

Traditional lamps and ballasts have a limited range of start up temperatures. This can often conflict with the ambient temperatures within the application, resulting in poor performance and ineffective lighting.

Toughbay has been designed to operate perfectly within a temperature range of -30°c to +60°c. This makes Toughbay ideal for use in applications from cold storage facilities to industrial foundries.

Consistent colour temperature and NO UV

HID metal halide lamps suffer from colour shift, where the colour alters throughout its lifetime. Toughbay Linear maintains a consistent 5700K colour temperature and a high CRI of 80 for its entire usable life.

Furthermore, Toughbay Linear doesn’t emit any UV light, so stock won’t discolour or degrade over time. This makes Toughbay Linear an ideal solution for retail applications such as car showrooms.

IK10 protection

IK10 Icon

Toughbay Linear provides the maximum impact resistance rating of IK10. Traditional lamp based fixtures have a low impact rating and are at high risk of shattering.

IP65 protection

IP65 Icon

Toughbay Linear products are IP65 rated to provide protection against dust, moisture and environmental contaminants. As a result, Toughbay Linear is an ideal choice for harsh environments. Suitable for extreme operating temperatures

Perfect point-for-point replacement

Designed for Quick & Easy installation

Toughbay Linear has been specifically designed to be quick and easy to install. Thanks to it’s simple sliding mouting brackets, you can swap fittings quickly and with no hassle.

Toughbay Linear sliding mounting brackets

Say goodbye to maintenance costs

Up to five times longer life than traditional fittings

Industrial lighting is often positioned at inaccessible heights, making maintenance expensive, disruptive and tricky.
Thanks to the IP65 rating and intelligent thermal management of Toughbay Linear, we’ve ensured each fitting delivers a lengthy life span, meaning no more maintenance costs or lamp replacement costs.

As well as this, Toughbay Linear also boasts an outstanding L70 of 50,000 hours. This means that greater than 70% of the original lumen output is delivered by the fitting when it reaches 50,000 hours. In contrast, traditional fittings last significantly less time.

50,000hrs

Toughbay™ Linear

18,000hrs

Metal Halide

14,000hrs

T5

10,000hrs

T8

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